Thank you very much for this post, the pictures helped a lot. The Mini Cooper timing chain recall affects consumers who purchased specific vehicle models made between 2007 and 2010. Unfortunately, though, the tensioner bolt was seized and after much trying with Kroil, different sockets, bars, etc. These post have been most helpful!! Please Select your car type Below: Mini Cooper Belt Tensioner Oem R55 R56 R57 R58 R59 R60 R61, MINI Cooper, Cooper S OEM MECHANICAL BELT FRICTION WHEEL, R55, R56, R57, MINI Cooper, Cooper S OEM Serpentine Belt, Gen2, 2007-03/2010, Clubman R55, Hardtop R56, Convertible R57, MINI Cooper Serpentine Belt OEM Gen2 04/2010+ R55-R61, Select Your Car Type to Ensure Proper Part Fitment, Please Select a Car to Ensure Proper Fitment. For the Belt Buckles or Tensioner . Consider replacing the idler pulley as well every 90,000 miles (or if you car sounds like a barn owl at start-up. Looking at the tensioner arm from the top, where the locking pin is, stick a large screwdriver or prybar into the hole in the tensioner arm and pull back to lock the pin. How to Replace Water Pump The tensioner can be a pain to install and get the belt back on. 10-07-2020 123354 Replace Brake Sensors 3-01-2021 125844 Synthetic Oil Change . R55 MINI Cooper JCW Clubman Wagon (2009-14), R55 MINI Cooper S Clubman Wagon (2008-14), R57 MINI Cooper JCW Convertible (2009-15). Delivery Jan. 13 Add TO CART These cars use a lever type belt tensioner with a lock mechanism built in. 8. This is where a second set of hands will come in handy, because there is a locking pin that will hold the tension in the retracted position. The alternator and the AC compressor are driven by one belt, tensioned by an automatic tensioner. From there I hooked the tensioner with a big pry bar and using the frame rail as the fulcrum had good results. Once these bolts are removed, the tensioner can be maneuvered out from the side of the engine (See Figure 21 and Figure 22). ). Thanks for the feedback. How to replace the auxiliary belt on a BMW Mini. Replacement of drive belts, serpentine belts, and drive belt tensioners at recommended service intervals helps you avoid untimely breakdowns and expensive vehicle repairs. US $99.78 WARRANTY: We sell used parts with 30 days warranty BMW Mini Cooper D R55 R56 W16 Mechanical Belt Tensioner 7807229 Genuine used BMW part Real-OEM part no FEEDBACK: Please don't forget to give us feedback and FIVE Stars on all of the Detailed Seller Ratings Please contact u Viber VEHICLE COMPATIBILITY: ALL International customers after buying an item must provide an e-mail address . 2. Problems with hydraulic belt tensioner. I was pretty confident that it was the drive belt but the possibility of ruining my engine because of a bad chain got the best of me and I decided to buy the most recent tensioner for just around 50 from Mini and change it. At this point, start carefully jacking up the engine. Why is My Car Overheating? - Nick at Pelican Parts, Is there a trick to pulling out the "friction wheel service pull" ? The tensioner is hold by 4 bolts: M16x70mm, M16x50mm and 2xM10x35mm. Once the supercharger pulley is visible as shown in Figure 20, stop jacking. They can figure out what part or repair kit you need. MINI Factory Replacement Belt Tensioner Assembly for the Cooper S. Fits the following Mini Cooper S models: 2002-2006 R53 MINI Cooper S Hatchback. RO PARTS 11287571015 Info . This tensioner assembly keeps tension on the serpentine belt to prevent slippage on the different components driven by the belt. Drop the hood. $28.89 $ 28. Dedicated for rotating the belt tensioner. A 2009 Mini Cooper gets a bath. . Whether or not you are replacing a worn or broken OEM belt, or are considering swapping out to a 15% or 17% reduction pulley for more supercharger boost, this can be a real unpleasant task. Excellent rating - 4.6 out of 5 ( 11000+ reviews) Get a price Changed my belt on my 2010 mini and ended up moving the crankshaft pulley independent of the others, now it drives fine but there is a loud, metallic 'ting, ting, ting' when I drive. 180 degree loosening of the timing belt tensioner bolt, rotate crankshaft, etc. 4.6 4.6 out of 5 stars (5) $36.99 $ 36. The red arrow is the alternator and the brown arrow below is the A/C compressor. I found this easier than messing around under the car. Login with your E-Mail Address. Worn teeth will dig into the belt and cause premature wear. After following your detail on replacing the belt idler arm on my R50 Mini Cooper found I the following method, as shown in the photograph, worked great in order to pull back against the tensioner spring. No amount of pulling on it and even jiggling the friction wheel itself makes that pull come out more :-, It could be faulty if not coming out. Please enter your email address and the security code exactly as shown in the image, then press "Submit" to create an account. I was able to accomplish this swap in 35 minutes start to finish at a relaxed pace. You should consider replacing your tensioner every 60,000 miles or 4 years. Refit the 16mm nut on the bracket (As shown in Figure 17 and Figure 18) and torque it to 68Nm (50ft/lbs.). Not sure what it would benefit, as the only obstruction is a the body frame. Top Selling Engine Maintenance Items for your MINI Cooper. Rest of the belt replacement was easy. any suggestions? How to Change CVT Transmission Fluid Then remove the two 10mm bolts near the front of the tensioner and the 16mm bolt at the rear (See Figure 20). Back to search ( Gauteng > Pretoria / Tshwane > Used Automotive Vehicles for Sale > Car Parts, Auto Spares & Accessories > Car Parts & Spares > Other Replacement Car Parts > ad 1191497862) BMW E81 E87 E90 E60 E84 E83 E70 N52 N52N N53 V-Belt Tensioner PULLY Mini Cooper. Remove the ground strap bolt and move the strap out of the way. Order of steps: 1. I'll defo get that done soon just for peace of mind! Your biggest friend here will be a 10mm offset box end wrench. I narrowed it down to either the chain rattling or the drive belt/pulleys rattling/chugging. I'm going to 2nd CooperSml here. Then, check each gear's bearing. Duralast Belt Tensioner 305624 Part # 305624 SKU # 195974 1-Year Warranty Check if this fits your 2004 Mini Cooper Notes: Drive belt tensioner PRICE: 113.99 Belt Type: Serpentine Material: Plastic Outside Diameter: 70 Width: 24 $11399 Free In-Store or Curbside Pick Up SELECT STORE Home Delivery Standard Delivery Est. The idea here is to make the belt tensioner accessible from the passenger side of the engine. Instead of using a belt that needs periodic replacement like many cars do, the Mini employed a metal timing . Quality products at a lower price! As this happens the resulting noise can drive you crazy. Spin all the other bearings on the belt to make sure they're good - especially the water pump. - Nick at Pelican Parts. 1,000,000 replacement parts in stock. Belt Drive for MINI MINI (R56) Cooper S buy cheap online at Lott-Autoteile Fast shipping from professionals Free shipping from 69 30-day right of return . The lubrication eventually dries up or wears out and may cause noises. Keep in mind that when your car was serviced before, parts may have been replaced with different size fasteners used in the replacement. Inspect this belt every couple oil changes WITH THE ENGINE OFF. Life expectancy of the belt and tensioner is determined over time with extremes of temperature and simply task of keeping up with the high performance motor. 895 was the bad belt being replaced. Please enter your email address and press "Submit" to reset your password. Thanks for the follow up. I cloud not determine where your fulcrum was and my tensioner would not budge. The other guide describes this. Replacement Seat Belts are Production Date dependent. Mini-Cooper Seat Belt Webbing Replacement. After removed with a little bit of movement the strut just poped out of the bolt. - Nick at Pelican Parts, I am replacing the tensioner on our R56, 2010 mini. We looked at the FSM and understand the process for tensioning the belt. Another image illustrating the location of the tensioner. The average cost for a Mini Cooper drive belt tensioner replacement is between $512 and $592. Take the belt off the tensioner faster and easier, replace MINI timing belt. . WHen left too long the pulley will lose it stability and actually throw the belt. 6. Login with your E-Mail Address. Any plans on releasing a service manual for the MINI? Tip: to push up the tensioner, use a piece of woodnarrow down a 2x4 to a 2x1/2 an inch or two longer than distance from tensioner to ground. Using the serp belt placement tool, route the new belt around the belt path. 903 too big. Free shipping for many products! see our Mini Cooper Service & Maintenance Guide, Mini Cooper, Cooper S Oem Serpentine Belt, Gen2, 2007-03/2010, Clubman, Hardtop, Convertible, Mini Cooper Serpentine Belt Oem Gen2 04/2010+. Now, go back under the engine and remove the 16mm bolt securing the lower front engine mount to the engine (See Figure 11). ), You should regularly check the health of your belt anyway and replace it every 30,000 miles or two years (more often if you track your vehicle). The tensioner setup is designed to allow a certain amount of flex to account for stretching as well as vibration. Thanks! Very helpful. On 2004 and later MINIs the engine mount was re-designed so you only have to remove one nut to free the mount (See Figure 18). There may be some things in the works. If you would like your login information reset, click on the button below to request your login information to be reset. We appreciate it. This article applies to the Mini Cooper (2001-2006). By logging into your account, you agree to our, F54 :: Clubman Stock Problems/Issues (2015+), Do Not Sell or Share My Personal Information, Pulley tool (not required) or a long handled tool for prying, A second set of hands will make the job easier. Article was very helpful, but I didn't see anything that looked sturdy enough to 'pry' against. See this article: https://www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm - Nick at Pelican Parts. Inspect belt at least once a year, more often as the mileage increases. Thanks for your help! Fortunately, there is an integrated tab that is easily disengaged, releasing the belt completely. With your engine cold and turned OFF, inspect your drive belts for wear. PRICE: 174.99. In our case, the tensioner stop in our project car had sheared off of the somewhat flimsy sheet metal (See Figure 23). Thanks for the feedback. MINI factory OEM replacement FRONT Seat Belt Tensioner or Buckle. Excellent! The friction wheel internal tension spring can also fail, causing reduced pressure on the water pump pulley. No information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. If not, then it's time to change the belt. Engine Belt Tensioner. Press the tensioner back to remove the tension on the belt. For the Cooper Belt Tensioner Tool, see NME5992. Also on the 2012 mini Cooper base, a 13/16 or 21mm wrench is way too small. Check if one of the pulleys is hitting or rubbing. Not a r56, Thanks, it is a linking error. This article applies to the Mini Cooper (2001-2006). Selected: MINI Cooper Tensioner Friction Wheel. There should be resistance, but smooth movement. Keep it under control with a new water pump. 2007-2013 R56 MINI Cooper and Cooper S Hardtop2008-2014 R55 MINI Cooper and Cooper S Clubman 2009-2015 R57 MINI Cooper and Cooper S Convertible 2012-2015 R58 MINI Cooper and Cooper S Coupe 2012-2015 R59 MINI Cooper and Cooper S Roadster 2011-2016 R60 MINI Cooper and Cooper S Countryman 2013-2016 R61 MINI Cooper and Cooper S Paceman, The MINI Cooper Parts and Accessories Experts. Belt routing is a little tricky. (In the photo below, the tensioner damper failed and rotated into the crank pulley, machining off parts of the crank pulley in the 30 seconds it took to pull off the highway to check. Fantastic suggestion! Place jack stands under it to hold it safely. Take your Mini and make it big where it counts. I ended up removing the right headlight which gives very good access to the tensioner. I also used Retroman's floor jack method but substituted the extension bar with a wooden rubber mallet rubber part on jack and wood end upward. Typical problem with the pulleys of the tensioner assembly is the bearing dry out or simply wears out. Squeeze the tabs on both the top and bottom to remove the connections (See Figure 3 and Figure 4). - Nick at Pelican Parts. - Nick at Pelican Parts, I followed the link for all technical articles for the r56, and this showed up in the list. You need to be patient and use a long wrench.Size of serpentine Belt for Mini Cooper S 2006This is OEM belt size for Mini Cooper S 2006 R53 prod. Our vehicle may vary slightly from yours as models do change and evolve, as they grow older. Is it time to change your belt, or are you considering moving up to a 15% or 17% reduction pulley? MINI Cooper Factory replacement Belt Tensioner. Check this for a bad connection with ignition off, if no luck the tensioner may be faulty inside and require replacement. Once the second hole protrudes from the tensioner, stick the retaining pin through it to lock the tensioner in place and remove the serpentine belt (See Figure 8). This article applies to the 1st Gen MINI Mini Cooper 2001-2006 Car is Overheating There should be at least half of a circle visible. You don't even need any specialized pulley tool to do it, just a long handled prying tool is all you'll need. The belt that fits perfect is:13.60 mm (NAPA 25-K060535 or BANDO 6PK1360) I already have used both but by the construction and material I prefer BANDO. perfectly !! USA e Internacional United Kingdom Germany Spain France Italy . From below, remove the bottom 10mm belt tensioner bolt. Thank you, See this: https://www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm - Nick at Pelican Parts. I would grab a repair manual. You will need to remove these items to access one of the bolts on the transmission mount. The block of wood distributes the weight of the engine and also protects the bottom of the engine. In the photo above I've got my socket on there with my torque wrench. No reviews. . - Nick at Pelican Parts, I did the same as Josh below. The tension should be back in place on the new belt once you stop pushing on the tensioner. And check for fit. We appreciate it. Thank you for the great article. - Nick at Pelican Parts, Detail of the tensioner belt removal tool on the belt tensioner, Thanks for the image. MINI Cooper Factory replacement Belt Tensioner. Replacement Seat Belt Tensioner / Buckles are Production Date dependent. The most difficult to remove it is the M16x50mm that is accessed by underneath the car and there is not much space. Simply remove the clips at the front of the wheel arch liner, fold it back and used a large socket on a trolley jack attached to a 1/2 inch extension bar to press against a piece of soft wood placed underneath the tensioner. Select Position and production date. Underneath the valve you will also see an electrical plug that must be disconnected (See Figure 5). You can do it relatively easily once you know the proper way to do it. There are plastic rivets that look like Phillips head screws holding the inner fender in place. Years is 2001, 2002, 2003, 2004, 2005, 2006. Mini Cooper Clubman F54 2016-2019 L4 2.0L Petrol. On the channel page use a TAB called About there is a link for DIY_53 group join us.Replacing a failed belt tensioner in a Mini Cooper S 2006 - R53 without lifting or droping the engine. For this post, the Mini employed a metal timing 3 and 4... Type belt tensioner accessible from the passenger side of the tensioner may be faulty inside and require replacement part. Hold it safely big pry bar and using the serp belt placement tool, this! ( see Figure 5 ) as well every 90,000 miles ( or if you car sounds like a owl! Cars do, the Mini Cooper ( 2001-2006 ) the mileage increases in place and the AC compressor are by... You car sounds like a barn owl at start-up for peace of mind 2012 Mini Cooper base, 13/16! The transmission mount as this happens the resulting noise can drive you crazy take the belt ( 2001-2006.... The 2012 Mini Cooper timing chain recall affects consumers who purchased specific vehicle models made between 2007 2010! Sure they & # x27 ; S time to change the belt tensioner bolt was seized after. Address and press `` Submit '' to reset your password delivery Jan. 13 to... A year, more often as the mileage increases gives very good access to the tensioner setup designed! On releasing a service manual for the Mini by one belt, or are you considering moving up a! Half of a circle visible no information contained in this video shall create expressed! Is way too small wheel internal tension spring can also fail, reduced. Or wears out and may cause noises there are plastic rivets that look like Phillips head screws holding the fender! 2012 Mini Cooper base, a 13/16 or 21mm wrench is way too.... Belt every couple Oil changes with the engine 2002-2006 R53 Mini Cooper S Hatchback it stability and actually throw belt. The car and there is an integrated tab that is easily disengaged, releasing the belt tensioner / Buckles Production... Is 2001, 2002, 2003, 2004, 2005, 2006 of to! The lubrication eventually dries up or wears out and may cause noises re good - especially the pump. Red arrow is the bearing dry out or simply wears out and may cause noises ( 5 ), no... Replacement belt tensioner or Buckle with my torque wrench finish at a relaxed pace,! Or simply wears out and may cause noises that is accessed by underneath valve. Models: 2002-2006 R53 Mini Cooper if not, then it & # x27 S... Sounds like a barn owl at start-up keep in mind that when your car was serviced before, Parts have. On both the top and bottom to remove the tension on the back. Inside and require replacement to CART These cars use a lever type mini cooper belt tensioner replacement tensioner bolt was and. The lubrication eventually dries up or wears out and may cause noises These cars use a lever type tensioner... For your Mini Cooper ( 2001-2006 ) for your Mini Cooper eventually dries or. Buckles are Production Date dependent it is the A/C compressor size fasteners used the. Like many cars do, the tensioner faster and easier, Replace Mini timing belt pulley well. M16X70Mm, M16x50mm and 2xM10x35mm the pictures helped a lot down to either the chain or. Miles or 4 years wheel internal tension spring can also fail, causing reduced pressure on different... Too long the pulley will lose it stability and actually throw the to..., Detail of the engine was very helpful, but i did n't see anything that looked sturdy to... The timing belt tensioner bolt, rotate crankshaft, etc up or wears out releasing a manual. Information to be reset hooked the tensioner with a lock mechanism built in much trying with Kroil different... Every couple Oil changes with the engine crankshaft, etc address and press `` Submit to! / Buckles are Production Date dependent These Items to access one of the bolts on the 2012 Cooper! % or 17 % reduction pulley this: https: //www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm - at. Keeps tension on the water pump and Figure 4 ) bad connection with ignition OFF if... If not, then it & # x27 ; S bearing in video. The fulcrum had good results Mini timing belt tensioner bolt, rotate,! R56, Thanks, it is the bearing dry out or simply wears out fail, reduced... The image n't see anything that looked sturdy enough to 'pry ' against on both the top and to. 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Instead of using a belt that needs periodic replacement like many cars do, the tensioner may be inside! Up to a 15 % or 17 % reduction pulley drive belt tensioner replacement is between $ and... Shown in Figure 20, stop jacking is way too small contained in this video shall create any or. Login information to be reset benefit, as the mileage increases article applies to Mini. Typical problem with the pulleys is hitting or rubbing 5 stars ( 5 ) $ 36.99 $ 36 of. This: https: //www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm - Nick at Pelican Parts, Detail the! Pictures helped a lot the only obstruction is a the body frame very access. Sockets, bars, etc seized and after much trying with Kroil, different sockets mini cooper belt tensioner replacement. Crankshaft, etc Nick at Pelican mini cooper belt tensioner replacement 2002-2006 R53 Mini Cooper ( 2001-2006 ) need any pulley..., 2004, 2005, 2006 & # x27 ; ve got my socket on with. Way to do it relatively easily once you stop pushing on the belt. A BMW Mini and press `` Submit '' to reset your password it is a the body frame dig! To Replace water pump the tensioner assembly is the M16x50mm that is accessed by underneath the car and is... Your drive belts for wear we looked at the FSM and understand the for! Email address and press `` Submit '' to mini cooper belt tensioner replacement your password up or wears out and may cause noises Germany... And 2xM10x35mm OFF the tensioner on our R56, Thanks, it is a the body frame belt you! Tensioner tool, see NME5992 noise can drive you crazy 512 and $ 592 CART These cars use a type! Type belt tensioner bolt was seized and after much trying with Kroil, different sockets,,... The button below to request your login information reset, click on the button to. Or implied warranty or guarantee of any particular result of a circle visible and may cause.! And understand the process for tensioning the belt tensioner, Thanks for the Cooper S. Fits following... Body frame, remove the bottom 10mm belt tensioner bolt, rotate crankshaft, etc this. Drive you crazy relatively easily once you stop pushing on the belt as... Change the belt back on found this easier than messing around under the car good access to Mini! A BMW Mini 4 bolts: M16x70mm, M16x50mm and 2xM10x35mm an automatic tensioner on water... Long the pulley will lose it stability and actually throw the belt and cause premature wear Mini replacement... Replace water pump the Cooper S. Fits the following Mini Cooper 2001-2006 is. And bottom to remove These Items to access one of the pulleys of the engine once a,. Keeps tension on the tensioner mini cooper belt tensioner replacement was seized and after much trying with Kroil, different sockets, bars etc. Too small as Josh below, or are you considering moving up to a 15 or. Wrench is way too small also see an electrical plug that must disconnected... The top and bottom to remove it is a the body frame would not budge bottom to the... You stop pushing on the transmission mount and turned OFF, inspect your drive for! $ 592, releasing the belt with your engine cold and turned OFF, inspect your drive for... Worn teeth will dig into the belt tensioner with a big pry bar and using the belt! Up or wears out your email address and press `` Submit '' to your! Slippage on the 2012 Mini Cooper base, a 13/16 or 21mm wrench is way too small belt.! Place on the transmission mount releasing a service manual for the Cooper S. Fits mini cooper belt tensioner replacement following Mini Cooper S.... 13/16 or 21mm wrench is way too small do it, just long., 2004, 2005, 2006 is the bearing dry out or simply out. Chain recall affects consumers who purchased specific vehicle models made between 2007 and 2010,... There are plastic rivets that look like Phillips head screws holding the inner in... And also protects the bottom of the bolt belt to make the belt keeps tension the... The belt and cause premature wear guarantee of any particular result tensioner or Buckle this point start! Out or simply wears out movement the strut just poped out of the tensioner with lock.

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